KUK - LMS

Syllabus

MODULE NO / UNIT	COURSE SYLLABUS CONTENTS OF MODULE	NOTES
Course Code: ELECTIVE- I MTIP-109 Course Name: Non-Conventional Machining
1	Introduction, Need of Non-conventional machining processes, Characteristics of conventional and Non-conventional Machining processes. Mechanical Working Processes: Abrasive Jet Machining: Machining setup, Abrasives, Process Parameters, Machining Characteristics, Material removal models in AJM, Process capability, Advantages, limitations, Applications Water Jet Machining: Basic mechanism of Water jet machining setup, Process parameters, Catcher, Process capabilities, Advantages, limitations, Applications Abrasive Water Jet Machining process: Working Principle, AWJM Machine, Process Variables, Mechanism of Metal Removal, Cutting Parameters, Process capabilities, Applications, Environmental issues. Ultrasonic Machining: Fundamental principles, Equipment, Magnetostriction, Elements of process, Mechanics of cutting, Analysis of Process Parameters, Process capabilities, Economic considerations. Applications, Limitations
2	Chemical Machining: Introduction, Fundamental Principles, Process Parameters; Maskants and Etchants, Advantages, Limitations, Applications. Electrochemical Machining Processes: Introduction, Classification of ECM Processes, Fundamentals Principles of ECM, Elements of ECM, ECM Machine Tool Process, Determination of Metal Removal Rate, Evaluation of Metal Removal of an alloy, Electrochemistry of ECM, Cathode and Anode reaction, Dynamics of ECM, Self-Regulating feature of ECM, Process Parameters, Process capabilities, Electrochemical Deburring. Electrochemical Grinding: Schematics, Electrochemistry, Process Parameters, Process capabilities, Applications, Advantages, Limitations.
3	EDM: Introduction, Basic Principles & Schematics, Process Parameters, Characteristics of EDM, Dielectric, Electrode Material, Modelling of Material Removal, Spark Erosion Generators, Analysis and Metal Removal Rate in RC circuit, Selection of Tool Material and Tool Design, Di-Electric system, Process Variables, Dielectric Pollution and its effects, Process Characteristics, Applications, Electric Discharge Grinding and Electric Discharge Diamond Grinding; Wire EDM: Working Principle, Wire EDM Machine, Advances in Wire-cut EDM Process Variables, Process Characteristics, Applications.
4	Laser Beam Machining Back Ground, Production of Laser, Working Principle of LBM, Types of LASERS, Process Characteristics, Metallurgical effects, Advantages and Limitations, Applications. Electron Beam Machining: Electron Beam Action, Generation and control of Electron beam, Theory of Electron Beam Machining, Process Parameters, Process capabilities, Applications. High Energy Rate Forming, Elctro-Hydraulic Forming, Explosive Forming, Hot Machining Analysis of the Process.