Syllabus
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Course Code: EI-PRPC-101 Course Name: Process Control Lab |
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| MODULE NO / UNIT | COURSE SYLLABUS CONTENTS OF MODULE | NOTES |
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| 1 | Familiarization of PLC Ladder Programming Instructions Set | |
| 2 | To Study PC Based Traffic Light Control :- • Basic Traffic Light Sequence |
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| 3 | PLC Based Traffic Light Control: • PLC Connection Details • Dual Traffic Light Sequence • Traffic Counting • Green Time Alteration According to Traffic Flow • The Pedestrian Crossing • Complete System Control |
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| 4 | To Study Process Control - Ratio, feedback control flow & level | |
| 5 | To Study Rotary Transfer Unit :- • Movement of Rotary Table • Initialization • Station Counting • Dispensing • A Production Line System • Follow a Set Routine |
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| 6 | To Study Industrial Control Trainer | |
| 7 | To Study Multi-process Control Trainer : Feedback, feedforward cascade and ration Control system for flow , temperature and level control |
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| 8 | To study of Pressure Control Unit :-Proportional Control : Run a loop experiments using ‘proportional only control' with the following sets of SP and PG values. Record the eventual ‘steady state' rate values in the table below, once the initial oscillations have decayed. • Proportional and Integral Control |
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| 9 | To design, Level Control PC :- • Proportional Control • Proportional and Integral Control |
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| 10 | To Study .Flow control PC & PLC :- • Proportional Control • Proportional and Integral Control • Saturation and Integral Windup • Three Term or PID Control • Zeigler / Nichols Tuning |
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| 11 | To Study The System Rig :- • Proportional Control • Proportional and Integral Control • Saturation and Integral Windup • Three Term or PID Control • Ziegler / Nichols Tuning • Temperature Control • Batch Volume Control • Fluid Level Control • Open Loop Control • Bode Plots • Flow Loop Model using Caldwell's Method • Flo Loop Model using Sundaresan's Method • Design of Controller for PCU Flow Loop • PRT Signal Conditioning • Flowmeter Signal Conditioning |
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| 12 | Process Control Experiment :- • Proportional Control • Proportional and Integral Control • Saturation and Integral Windup • Three Term or PID Control • Ziegler / Nichols Tuning • Temperature Control • Batch Volume Control • Fluid Level Control • Open Loop Control • Bode Plots |
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