Syllabus
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Course Code: EI-PC-406 Course Name: Industrial Process Control |
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| MODULE NO / UNIT | COURSE SYLLABUS CONTENTS OF MODULE | NOTES |
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| 1 | CONTROL VALVE DESIGN: Control valve flow characteristics, valve & process characteristics, effect of distortion coefficient on linear and percentage valve, range-ability of control valve, control valve sizing for liquid, Gas, vapor and steam. (Special reference to Masoneillian& Fisher Equation) control valve cavitation and flashing: flow control cavitation index, vibration curve cavitation index, calculation of flash fraction. Control valve gain, sequencing of control valve and viscosity correction of control valve. | |
| 2 | Valve noise calculation & reduction: Sources of valve noise, noise control: path treatment source treatment valve noise calculation. Design & construction of Globe Valve: Valve trends, trim design, trim flow characteristics, flow rangeability, standard trim configuration, valve plug stems, Body form of single & double seated Globe valve, construction | |
| 3 | Discrete State Process Control System:Programmable controller, characteristic function of PLC, Architecture and block diagram of PLC, ladder diagram, ladder diagram elements, Development & analysis of ladder diagram, logic diagram from ladder diagram, Functional description of PLC difference between PLC & computer. Communication networking: Universal communications networking, Peer to Peer communications, PLC installations. Programming the Programmable controller: Programming languages, ladder diagram instructions, special functions, data transfer and data manipulation operations, arithmetic operations, flow control operations, Boolean mnemonics. Functional blocks data transfer operations arithmetic and logic operations, Programmable controller's industrial applications. | |
| 4 | Distributed process control system: Functional requirement of DPCS, DCS configurations, control console equipment: Software configuration: Operating system configuration, controller function configuration, algorithm, libraries, relay rec. mounted equipment, communication between the components. DCS data high ways, field buses, multiplexers & party line system, DCS Supervisory computer and configurations: Supervisory computer functions, supervisory control techniques & considerations(Algorithms), DCS & Supervisory computer display, DCS. DCS system integration with PLC & computer. | |
